The same machine can run 30% slower on a different board. We start from your material, your forming size and your target output, then balance the line around the bottleneck.
By Industry / 01
Each has its own material behaviour and compliance requirement — and therefore its own configuration logic.
Lid and cup tolerances are split across two processes; buying lids outside breaks the quality loop.
Many box sizes, frequent changeovers; one tool cannot cover multi-compartment and 3D shapes.
Products need vacuum or modified-atmosphere packing, and the shape is rarely regular.
Cleanliness and traceable sealing are mandatory; a defective seal cannot be reworked.
Premium cartons need a six-side tight wrap; 3D overwrapping easily wrinkles or shows white edges.
Clay and ductile compounds weigh inconsistently and deform after bagging.
By Line / 02
The gap between two machines often costs more output than the machines themselves. We configure backwards from the bottleneck.
Lid and cup machines run independently, so rim tolerance must be agreed between them. The packing station is sized to the stacking rate.
For pre-formed tray products. The cartoner needs 15% headroom so a short vacuum stop does not stall the whole line.
Moisture dosing and sealing temperature are tuned together; the coder follows bag length, so a servo registration is recommended.
Deliverables / 03
Model per process step, optional equipment and the non-standard items in scope.
Theoretical output from the bottleneck, plus a 15–20% headroom recommendation.
Number of tools for your cup or box sizes, changeover time and quick-change design.
Run with your board or product, recording temperature, pressure, yield and cycle time.
Footprint, air consumption, installed power and floor loading.
Arrival, installation, commissioning, operator training and the spare-part list.
Material, forming size and pieces per minute are enough for a first feasibility check.